SMAK
SMAK
Ultrasonic Horn

Ultrasonic Horn Manufacturers in Pune, Suppliers and Exporters in Pune, Maharashtra

SMAK Industries is one of the Ultrasonic Horn Manufacturers, Suppliers, and Exporters in Pune, Maharashtra. We provide a wide collection of high-quality ultrasonic horns designed for application in plastic welding with accuracy and efficiency.

What is an ultrasonic Horn?

Ultrasonic horn is a tool that magnifies high-frequency sound-producing waves, such as above 20 kHz, to effect cleaning, welding, or cutting. Electromechanical energy performs the process of turning into vibrations for precise and efficient functioning.

Ultrasonic Horn Manufacturers in Pune | SMAK Industries

Ultrasonic Horn in Pune

As a recognized Ultrasonic Horn Manufacturer in Pune, we have founded into offering rugged and high-performance solutions in ultrasonic welding horns for producing strong and reliable welds for all industries. Some of our cutting-edge products include Four Cavity Ultrasonic Horns, which maximize productivity applications and render specifications in welding. We thoroughly understand the all-important points at which quality and reliability in ultrasonic welding are achieved, and that is why we designed our ultrasonic horns for better performance, longer working life, and efficiency. We also have an Ultrasonic horn fixture, which is one of its accessories, enabling straightforward installation while assuring stable operation during welding, yielding accurate results at all times. Our competence as an Ultrasonic Horn Supplier in Pune puts us in a better position to tailor-make solutions as per the industry-specific production requirement by providing flexibility and adaptability across different applications.

The Ultrasonic Aluminum Horn 300 MM forms part of our salient offerings; it is a very durable and efficient ultrasonic horn that gives high-quality vibration transmission for welding large plastic components. This has been strengthened for use in extremely demanding applications, especially automotive, electronics, and packaging industries. Being the most trusted Ultrasonic Horn Exporters in Pune, we consistently stand out worldwide in offering our customers the finest quality ultrasonic horns.

Types of Ultrasonic Horn

Some of the top Ultrasonic Horn Manufacturers in Pune present an extensive range of high-grade Horn that are flexible enough to be applied in all types of Ultrasonic Horn as follows:

  • • Straight HornA straightforward uniform construction that is particularly suitable for different applications in welding.
  • • Tapered Horn: A conical-shaped surface concentrating and boosting ultrasonic energy for specialized tasks.
  • • Step Horn: Provides a stepped configuration that amplifies vibration for all applications in which increased intensity is required.
  • • Truncated Horn: This is a straight horn made shorter to accommodate applications with space limitations.
  • • Dome Horn: This has a curved shape that focuses on delicate or intricate welding applications.

Specifications of Ultrasonic Horn

We have added below a technical sheet of our Ultrasonic Horn that provides more technical information such as:

Brand Smak Industries
Battery Type Ultrasonic
Material Aluminium
Model Name/Number Ultrasonic Horn
Color Silver
Frequency 15KHZ / 20KHZ / 28KHZ / 35KHZ / 40KHZ
Automation Grade Automatic
Size DEPENDING ON PRODUCT
Packaging Standard
Shape DEPENDING ON PRODUCT
Country of Origin Made in India
Usage/Application Industrial
Minimum Order Quantity 1

Benefits of Ultrasonic Horn:

As one of the best Ultrasonic Horn Suppliers and Exporters in Pune, all types of Ultrasonic Horn are built with advanced technologies and give multiple benefits, such as:

  • • AccuracySupplies a meticulous power delivery such that the welds are maintained at tight tolerances.
  • • Increased Efficiency: Boosts ultrasonic energy to speed up and improve the welding process.
  • • Heat Damage Reduction: Concentrates the energy on the weld area, allowing very little exposure to the heat surrounding materials.
  • • Endurance: Ultrasonic horns are manufactured from resilient materials that can withstand vibration due to high frequency over time.
  • • Energy Saving: Effective transformation of electrical energy to mechanical vibration leads to savings in power consumption.

Applications of Ultrasonic Horn:

As Ultrasonic Horn Manufacturers and Exporters in Pune, our horns are highly demanded for multiple types of applications and used for improving performance, such as:

  • • Plastic Welding:Joining plastic pieces for manufacturing in automobiles, medical applications, or consumer goods would include.
  • • Packaging Sealing: The application of no adhesive nor heat in sealing plastic packaging materials.
  • • Textile Bonding: Textiles and clothing industries have been bonded with strong seams by stitching layers of fabrics together.
  • • Wire Harnessing: Assisting in wiring connections through welding in electronics and automotive industries.
  • • Joining of Medical Instruments: Connects the smaller parts of plastic components in small accurate stitches of medical instruments and devices.

SMAK Industries is a best ultrasonic horn manufacturers in Pune, suppliers, and exporters in Pune and Maharashtra. The ultrasonic horns are very efficient and duly precise in their high-performance features for all welding applications. We are a product of trustworthy innovation and reliability and maximize the output from our production process meeting specific welding needs with us.

FAQ's

  • 1. What size are ultrasonic horns?
    Ans: Face diameters can very well start from. 010" O.D. or covers any dimensions up to 6" with a flat solid face.

  • 2.How to tune an ultrasonic horn?
    Ans:Horn and ultrasonic part tuning mainly consists of length reductions, step/radius position shifts, and slots widening from basic changes in dimensions.